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Rockwool Manufacturer

THE SITUATION

Located in the Midwest, a producer of rockwool insulation used in the building industry, was required to comply with new standards issued under the Clean Air Act. These standards are the best available pollution control technologies to abate identified air pollutants such as particulate emissions and volatile organic compound (VOC) emissions. As part of the company's manufacturing process, various particulate emissions and VOC emissions were produced. Initially, we provided this manufacturer with an engineering study, facility assessment and recommendations for regulatory compliance.

THE SOLUTION

A complete turnkey solution was designed, built and installed including:

  • 50,000 cubic feet per minute pulse jet bag house for the facility's cupola melt operation,
  • 19,000 standard cubic feet per minute regenerative thermal oxidizer for a curing oven and,
  • Associated ductwork arrangement.

THE RESULT

Compliance testing of the applicable regulations has shown that both systems meet environmental requirements and our customer's expectations. The success of this project has spawned additional opportunities throughout the United States. As a result we plan to install "KB Pacs", a continuous monitoring system.